This page will outline our capabilities in custom sponge design, private labeling, and OEM partnerships.

Do you have a specialized application that off-the-shelf sponges can’t fulfil? Lotus Prime offers Custom Design and OEM Services to create PVA sponge products tailored exactly to your requirements. As both the manufacturer and the engineering experts, we work hand-in-hand with your team from concept to production, ensuring the end product integrates perfectly into your project or product line. Here’s what you can expect from our OEM services:

  • Collaborative Development: Our engineers and material specialists will discuss your application in depth to recommend the right PVA formulation and design. We can adjust parameters such as pore size (porosity) for desired absorbency and capillarity, thickness and dimensions, shape (die-cut, molded, or extruded forms), and even polymer composition to tweak properties like stiffness or biodegradability.
  • Rapid Prototyping: We understand that time-to-market is critical. Using our in-house lab and pilot production equipment, we can produce prototype samples of custom PVA sponges in small quantities for you to test. This allows for quick iteration on designs and ensures the final product meets all functional requirements before scaling up.
  • Scalable Manufacturing: Once a design is approved, Lotus Prime can seamlessly scale production to meet your volume needs – whether it’s a few hundred units or millions. Our facility is equipped for large-scale sponge fabrication, and we maintain strict quality control at every step. Consistency between prototype and mass production lots is guaranteed through our standardized processes and ISO-aligned quality systems.
  • Private Labeling & Packaging: For clients who wish to resell our sponges under their own brand, we offer private labeling services. We can package sponges in your branded packaging, include custom instructions or logos on the product (where feasible), and even develop unique colors or aesthetic features to align with your brand identity.
  • Quality and Compliance: All custom projects are handled with utmost professionalism and confidentiality. We are happy to sign Non-Disclosure Agreements (NDAs) to protect your proprietary project. Additionally, if your industry has specific regulatory requirements (for example, FDA or CE marking for medical devices, or aerospace material certifications), our team will work to ensure the sponge products comply with the necessary standards and documentation.
  • Expert Support: Throughout the OEM partnership, you’ll have direct access to our technical support. We provide material data sheets, test results (absorbency rates, durability tests, etc.), and any validation data you might need. After production, our support continues as we gather feedback and assist with any improvements or second-generation product development you undertake.

By choosing Lotus Prime for custom PVA sponge development, you leverage our extensive know-how in PVA technology and manufacturing. Many leading companies have trusted us to develop bespoke sponge components integral to their products. We take pride in turning challenging concepts into successful, manufacturable solutions. Contact Us to discuss how we can help bring your custom PVA sponge idea to life.